Overview
Maintenance engineer responsible for keeping assembly line equipment running reliably, supporting Kaizen activities, and leading or supporting a maintenance team within an automotive plant.
What you'll do
- Perform preventive, predictive, and breakdown maintenance of assembly line equipment.
- Ensure smooth operation of conveyors, manipulators, pneumatic systems, and production machinery.
- Troubleshoot electrical, PLC, sensor, VFD, servo motor, and automation-related issues.
- Reduce machine downtime and improve equipment reliability, including reducing MTTR and improving MTBF.
- Maintain maintenance records, checklists, and reports.
- Support installation, commissioning, and improvement projects.
- Coordinate with production teams to achieve daily production targets.
- Follow safety, quality, and TPM standards.
- Responsible for Kaizen activities and supplier follow-up/spare maintenance.
- Attend daily meetings and update the status to top management.
- Perform root cause analysis and develop countermeasures and improvement actions.
- Control and source maintenance tools, equipment and spares.
- Liaise with Production and Quality departments to ensure build quality after any intervention.
- Plan longer-range projects, tracking and completing them on time within budget.
- Ensure KPIs are met and report on them.
- Lead and manage the maintenance team: set daily schedules, delegate tasks, oversee performance, attendance and disciplinary issues, and provide training and coaching.
- Manage contractors on site to ensure they meet legal and company requirements.
- Ensure compliance with Health & Safety, Quality, Environmental standards and 5S practice.
What you'll need
- Experience in plant maintenance within the automotive industry.
- Good technical and practical knowledge of assembly lines and automotive products.
- PLC troubleshooting (Mitsubishi).
- Electrical panel maintenance.
- Pneumatic and hydraulic system knowledge.
- Root Cause Analysis (RCA).
- Knowledge of TPM, 5S, and safety practices.
- Knowledge of IATF documentation.
- Ability to read electrical and pneumatic drawings.
- Experience in assembly line maintenance and automation systems.
- Understanding of electrical panels, sensors, drives, VFDs, and control circuits.
- Robot and PLC programming.
Nice to have
- Not specified as a separate preferred list in the source.
Details
- Worker type: Regular / Permanent.
- Group: Magna Mechatronics, Mirrors & Lighting.
- Location: Pune, IN.
Read the full description and apply on the company’s own careers page.