Engineer/Sr. Engineer - Maintenance (M/F/D)

Overview

Maintenance Engineer role at Valeo responsible for maintenance standards, preventive maintenance, continuous improvement and equipment reliability for manufacturing equipment.

What you'll do

• Create and update maintenance work instructions for the perimeter, using e-WorkStation and PM+.
• Prepare and implement preventive maintenance plans, including standard times for each task, and keep them up to date in PM+.
• Train and coach production teams in the proper application of preventive maintenance tasks.
• Ensure the availability of equipment and toolings documentation.
• Perform OJT on standards implemented.
• Define standards for the supply and inventory of spare parts and materials needed for maintenance, and participate in sourcing maintenance spare parts suppliers.
• Ensure, together with the Safety network, fulfilment of Group Directives on Health and Safety and safety of buildings and installations in scope.
• Lead action plans to improve maintenance KPIs (TRP, breakdown %, micro stoppages and technical slowdowns, MTTR, MTBF), maximizing equipment availability for production.
• Act to improve the reliability of equipment and toolings (obsolescence action plan, back-up implementation).
• Participate in equipment performance control and improvement, such as cycle time measurements and micro-stoppage observation sessions.
• Participate in Maintenance and ERIM workshops and permanently promote ERIM.
• Participate in Maintenance QRQC and weekly TPM/TRP progress meetings.
• Get involved in troubleshooting manufacturing equipment with electrical or mechanical malfunctions, and support teams on major technical issues.
• Pilot PDCA, FTA and Maintenance 5 WHYs on topics assigned by the Maintenance Manager. Prepare LLC and Kaizen cards.
• Ensure proper maintenance records.
• Participate in installation and commissioning of new manufacturing equipment per the IProM procedure, including safety validation, and in potential refurbishments.
• Be involved in EHS and productivity improvement activities.
• Develop and maintain knowledge of debug and troubleshooting, including safety requirements, and capitalize lessons learned.
• Act to minimize equipment non-availability and define and lead actions to avoid breakdown recurrence.
• Proactively participate in the SAP PM+ implementation project and act for added-value use of PM+.
• Act to improve the Maintenance Organization and entity performance, and propose improvements.
• Participate in maintenance budget preparation and propose organization improvements.
• Lead actions to reduce total Maintenance costs as a contributor to P-30.
• Participate, with the Purchasing network, in preparing yearly contracts for critical spare parts provision and overheads.

Details

• Location: Pune.
• Employment type: Full time, permanent contract, regular employee status.