Engineer - Simulation, Packaging & Digital Manufacturing

Overview

Develop and validate 3D discrete-event simulation models of manufacturing and packaging systems, evaluate production-line performance, and identify bottlenecks to support packaging-system design and optimization.

What you'll do

• Develop, configure, and validate 3D simulation models of manufacturing and packaging systems using Emulate3D, FlexSim, or equivalent platforms; support warehouse models where applicable, with guidance as needed.
• Develop simulation logic, customized behaviors, and model components using C++ and the programming capabilities available within the selected simulation environment.
• Simulate production-line layouts, equipment interactions, material flow, conveyor systems, buffers, and equipment operating sequences.
• Perform scenario analysis to evaluate alternative line configurations, equipment capacities, operating strategies, and production rates.
• Debug, troubleshoot, and optimize simulation models to ensure accuracy and reliability.
• Where skills and project needs align, provide 3D modeling and visualization support, including creating or updating equipment models and layouts in Revit, Inventor, or equivalent tools. This is an optional supporting responsibility, not a core requirement.
• Apply simulation and industrial engineering principles to design and optimize high-speed CPG packaging lines, including bottling/cans, filling, conveying, accumulation, labeling, packing, and palletizing.
• Collect and analyze process times, production rates, and downtime using Excel for data preparation, statistical analysis, performance calculations, and simulation-result analysis; use warehouse data for occasional studies with support from operations specialists.
• Assess throughput, cycle times, capacity, equipment and resource utilization, buffer capacity and occupancy, and line efficiency to identify bottlenecks and improve line balancing.
• Conduct what-if analyses of production scenarios, downtime, speed changes, demand variability, and operating conditions to evaluate performance and improvement opportunities.
• Collaborate with packaging, manufacturing, automation, and equipment-supplier teams to define process requirements and validate simulation assumptions.
• Translate simulation results into actionable recommendations for packaging-line design, capacity planning, and continuous improvement through structured problem-solving and data-driven decision-making.
• Where applicable, support equipment-sequence and material-handling interface modeling and virtual commissioning for packaging and automated warehouse systems with guidance from controls engineers. Prior controls or virtual commissioning experience is desired, not required; controls design and PLC programming expertise are not required.

What you'll need

• Bachelor's degree in Industrial, Mechanical, Manufacturing, or Electrical Engineering, Mechatronics, or a related field.
• Hands-on experience with Rockwell Emulate3D, FlexSim, or equivalent 3D manufacturing and discrete-event simulation software.
• Working knowledge of C++ (Flexscript) to develop or modify simulation logic and model behavior.
• Manufacturing or industrial engineering experience.
• Foundational understanding of production systems, material flow, and equipment interactions, with a willingness to learn packaging-, process-, and warehouse-specific applications.
• Knowledge of line balancing, cycle times, bottlenecks, and capacity planning.
• Strong analytical, quantitative, and problem-solving skills.
• Proficiency in Excel for data analysis and performance reporting.
• Strong communication and collaboration skills across engineering, operations, and automation teams.

Nice to have

• 5+ years of experience.
• High-speed packaging experience, particularly bottling and canning in the consumer-packaged goods (CPG) industry.
• Warehouse simulation, controls, virtual commissioning, and 3D modeling or visualization experience.
• Familiarity with PLC controls; exposure to automation using Rockwell Studio 5000.
• Familiarity with warehouse operations or simulation, including storage, picking, and material flow.
• Support 3D modeling and visualization by creating or updating equipment models and layouts using Revit, Inventor, or equivalent tools, where skills and project needs align.

Details

• Location: Chennai, India.