Sr Indus Engineer EA & FA

Overview

Support the introduction of new products to the manufacturing facility for EA and FA, following Rockwell Automation Common Product Development processes. Work with Design and Manufacturing Engineering to optimize product and process design for manufacturability, develop manufacturing processes and documentation, estimate manufacturing cost, and coordinate prototype and pilot activities.

What you'll do

• Serve as the Industrialization representative in all phases of NPI and Continuation Engineering project teams for EA and FA.
• Design manufacturing processes and support testing for PCBA builds.
• Work closely with the Build Team to ensure build success.
• Study and review PCBA designs for cost, quality, process time, takt and cycle time, yield performance, and false rejects.
• Apply DfX tools to optimize designs.
• Lead Design for Manufacturing and Design for Assembly analyses.
• Identify assembly equipment, tooling, and fixture requirements.
• Participate in procurement, installation, and validation activities.
• Perform Process Failure Mode Effects Analysis.
• Review PCBA design and process costs and coordinate with vendors for better costs.
• Create Documented Work Instructions.
• Coordinate prototype and pilot build and evaluation activities.
• Ensure compliance with production environmental, health, and safety requirements.
• Facilitate final acceptance of new assembly processes.
• Apply engineering and familiarity with Rockwell Automation systems to perform duties and responsibilities.
• Research, develop, and implement cost reduction and process improvement projects independently.
• Lead a small team to complete projects when required.
• Contribute to yearly productivity savings for the ISC organization.
• Track product manufacturing cost throughout NPI projects.
• Work concurrently on multiple NPI and non-NPI projects.
• Lead others within and outside the Industrialization group to achieve common objectives.
• Use facts and logic.
• Work with cross-functional teams.

What you'll need

• Bachelor's or master's degree in Industrial, Mechanical, or Electronics Engineering.
• Minimum of 5+ years of experience in a manufacturing environment.
• IPC standards.
• Design, manufacturing process, and testing experience on PCBA builds.
• Experience with PCBA design, including routing, component selection and placement, material selection, heat generation and dissipation methods, reliability design with respect to shock and vibration, and assembly method process review.
• Strong experience studying and reviewing PCBA designs for cost, quality, process time, takt and cycle time, yield performance, and false rejects.
• Strong experience with Process Failure Mode Effects Analysis.
• Knowledge of electronics assembly machinery such as SMT, reflow, selective soldering, and wave soldering.
• Good verbal and written communication skills for a broad audience of varying technical and cultural backgrounds.
• Working experience with SAP, Optel, OMS, and similar systems.

Nice to have

• Develop and update the Manufacturing Plan.
• Design production floor layouts, if needed.
• Contribute to development of group-level goals and strategies for achieving those goals.
• Teach other Industrialization Engineers how to perform the expected work.
• Understanding of the New Product Introduction process.
• Experience with Project Management, Design for Manufacturability and Assembly, and Lean Six Sigma tools and methodologies.

Details

• Location: Bangalore, India.
• Hybrid mode.
• Employees are expected to work at a Rockwell location at least Mondays, Tuesdays, and Thursdays unless they have a business obligation out of the office.
• Some travel may be required.
• Reports to the Manager, Mechanical Engineering.