Advanced Specialist, HPS & Operational Excellence

Overview

Lead and drive HPS (Harman Production System) initiatives across production operations using Lean, Kaizen, 5S, TPM and Six Sigma, embedding a culture of continuous improvement, operational discipline and waste elimination across the plant. Reports to the Manager, Production and Operation.

What you'll do

• Oversee the Certification Program for Teams, keeping it current with the latest standards and tools.
• Leverage lean manufacturing tools and methodologies to drive continuous improvement and enhance overall performance.
• Improve Key Performance Indicators (KPIs) across the board, including P+SQDC.
• Authorize and update documents and standards belonging to the HPS department, ensuring accuracy and relevance.
• Conduct training and workshops on Lean methods and tools, including Value stream, SMED, 5S, Shopfloor management, Problem solving and Six Sigma.
• Train all personnel according to HPS standards and tools.
• Support the problem-solving process, using DMAIC lean tools to identify and solve complex problems.
• Drive site Lean workshops and Kaizen weeks to establish a lean culture.
• Collaborate with cross-functional teams to identify process improvement opportunities and implement solutions to improve efficiency.
• Conduct data analysis to identify trends, gaps and areas requiring attention in business processes and programs, and recommend adjustments.
• Bridge process gaps and provide technical solutions in collaboration with teams.
• Ensure adherence to standard processes for data collection, documentation and reporting.
• Perform other duties and special projects assigned by the HPS Manager.
• Collaborate closely with Production, Quality, Maintenance and Supply Chain teams to drive end-to-end manufacturing improvement.
• Act as a bridge between shop-floor teams and senior management to align on goals and priorities.
• Facilitate cross-functional kaizen events and workshops for collaborative problem-solving.
• Coordinate with HR and Training departments on capability-building programs.
• Work with the Engineering team to incorporate design-for-manufacturability and process innovations.
• Ensure knowledge-sharing and best-practice replication across production lines and shifts.
• Build strong working relationships across departments to foster a culture of excellence and teamwork.
• Represent the Manufacturing Excellence function in plant review meetings and customer audits.

What you'll need

• B.E./B.Tech.
• 10+ years of experience in Automotive component Electronics Manufacturing in an Operational Excellence function.
• Well versed in all Lean methods and tools.

Details

• Location: Pune - Maharashtra, India - Village Mhal.
• Hybrid work environment, with most office-based roles onsite three days a week.
• Requires use of a HARMAN or customer-owned vehicle; offer contingent on a clean driving record.
• Successful completion of a background investigation and drug screen is a condition of employment.