Engineer - Maintenance

Overview

The Maintenance Engineer manages maintenance standards, preventive maintenance, continuous improvement, equipment reliability, troubleshooting, maintenance records, and maintenance organization and performance for the entity.

What you'll do

• Create and update maintenance work instructions for the assigned perimeter using e-WorkStation and PM+.
• Prepare and implement preventive maintenance plans, including standard times for each task, and keep them up to date in PM+.
• Train and coach production teams in properly applying preventive maintenance tasks.
• Ensure the availability of equipment and tooling documentation.
• Perform OJT on implemented standards.
• Define standards for the supply and inventory of spare parts and materials needed for maintenance.
• Participate in sourcing maintenance spare parts suppliers.
• Ensure, together with the Safety network, fulfilment of Group Directives regarding Health & Safety and the safety of buildings and installations within the scope.
• Lead action plans to improve Maintenance KPIs, including TRP, breakdown percentage, micro stoppages and technical slowdowns, MTTR, and MTBF, maximizing equipment availability for production.
• Improve the reliability of equipment and tooling through obsolescence action plans and backup implementation.
• Participate in equipment performance control and improvement, including cycle time measurements and micro-stoppage observation sessions.
• Participate in Maintenance and ERIM workshops, permanently promote ERIM, and act to make it work.
• Participate in Maintenance QRQC and Weekly TPM/TRP progress meetings.
• Involve in troubleshooting manufacturing equipment malfunctions from electrical or mechanical aspects and support teams on major technical issues.
• Pilot PDCA, FTA, and Maintenance 5 WHYs on topics assigned by the Maintenance Manager.
• Prepare LLC and Kaizen Cards.
• Ensure proper maintenance records.
• Participate in the installation and commissioning of new manufacturing equipment, including safety validation, as per the IProM procedure.
• Participate in potential refurbishments of manufacturing equipment.
• Be involved in EHS and productivity improvement activities.
• Develop and maintain knowledge of debugging and troubleshooting, including safety requirements, and capitalize on lessons learned.
• Involve in process improvement and productivity improvement activities.
• Act to minimize equipment non-availability.
• Define and lead actions to avoid recurrence of breakdowns.
• Proactively participate in the SAP PM+ implementation project and act for value-added use of PM+.
• Improve the Maintenance Organization and performance of the entity and propose improvements.
• Participate in maintenance budget preparation and propose potential organization improvements.
• Lead actions to reduce total Maintenance costs as a contributor of P-30.
• Participate, together with the Purchasing network, in preparing yearly contracts regarding critical spare parts provision and overheads.
• Take care of PCL activities.

Details

• Location: Chennai.
• Schedule: Full time.
• Employment status: Regular.
• Job type: Permanent contract.